Why Regular Testing & Inspections Extend Equipment Life
Your equipment is only as reliable as the maintenance behind it. Whether you operate Hot Oil Units, Pressure Trucks, Water Trucks, or Chemical Cleaning Units, scheduled inspections and testing are essential to keeping your fleet running safe, efficiently, and profitable.
At GenTex, we’ve seen firsthand how routine inspections—done right—can save companies thousands of dollars in preventable downtime and extend the lifespan of their equipment. Here’s why consistent testing should be part of every operational strategy.
Preventing Unexpected Breakdowns
Unplanned downtime being expensive and challenging when it takes you out of your day-to-day operation (losing money). Scheduled inspections can help identify issues early like:
Worn hydraulic hoses, fittings, or valves
Triplex pump valves/seats, packing, or seals
Heater refractory cement damage, coil conditions or ignition system
Mounted component conditions & fasteners
Electrical or data acquisition control system irregularities
Pneumatic system, air actuated valves, moisture in air system and more
2. Improve Safety for Operations and the Job Site
Hot Oil Units and many other oilfield equipment that pumps at high pressures/temperatures increases the risk factor to operators and personnel on site, by ensuring all the units safety features are tested daily reduces the overall risk of failure. It’s responsible to keep everything working safely as operators are at risk.
Routine testing:
Confirm pressure relief valves are functioning correctly
Confirm all emergency shut downs (ESD) function (tank ESD, engine ESD)
Verify accuracy of data acquisition system components & safety functions
Pressure and leak tests on low pressure & high-pressure components
3. Boost Equipment Performance & Efficiency
Your equipment doesn’t only perform the operations; it is a mobile billboard that reflects your company in the field. Having well-maintained equipment ensures that operations run smoothly, reflecting positively on your company’s reputation.
Well-maintained equipment doesn’t just last longer - it works better. Regular testing identifies inefficiencies. Ongoing inspections and maintenance positively affect the following:
Triplex efficiencies & pump operations; full flowrates & flat line pressure tests
Hydraulic system flowrates, temperatures, & thermal transfer
Heater efficiency, cleaning coils, ignition system
Reducing wear on pumps and motors
The results? Units run smoother, use less energy, delivering better results, which ultimately save you money!
4. Lower Lifetime Operating Costs
Preventative maintenance can’t be preached without following through to see the results. Commitment to preventative maintenance programs ensure the equipment exceeds its expected lifespan and doesn’t leave you broke down in the shop.
Inspections usually are viewed as expensive-but reality is the opposite. Preventative maintenance reduces long-term costs by avoiding major repairs, preventing failures, and maximizing lifespan. Some of the most significant savings come from:
Emergency repairs
Reducing downtime
Extending equipment lifespan
Lowering part replacement/frequency
The more consistent the inspections, the more predictable - and lower - your operational costs become.
5. Inspections Primarily for Used or Auction-Purchased Equipment
Many of the inspection requests we receive are from companies who have:
Purchased a unit at an auction, or
Bought used equipment from another operator
These units often come with limited history, unknown maintenance records, or hidden issues that aren’t visible at first glance.
Our inspections help buyers understand exactly what they’re dealing with by assessing:
Subframe & structural stress or corrosion
Heater condition & performance
Pump condition & performance
Low pressure piping & component condition
High pressure piping & component condition
Pneumatic system, electrical systems & data acquisition systems
Tank inspections
For many customers, our inspection is the first step after purchasing a used or auction unit—and it often prevents costly surprises down the road.
6. Stay Compliant with Industry Standards
Inspections also help ensure your fleet meets industry expectations for safety and performance. Whether you're preparing for a job, meeting customer requirements, or following internal protocols, regular testing helps maintain regulatory and operational compliance.
GenTex: Your Partner in Equipment Reliability
With decades of experience manufacturing and servicing oilfield equipment, GenTex provides comprehensive inspections and testing designed to keep your equipment performing at its best.
Our team offers:
Detailed unit assessments
Preventative maintenance recommendations
Repairs and upgrades
Testing for heating, pumping, and control systems
Documentation for compliance and operational records
We don’t just build equipment—we help you protect your investment.
Extend the Life of Your Unit(s) with Proper Testing
Regular inspections aren’t just a maintenance task—they’re a long-term strategy. They help prevent failures, protect your operators, reduce costs, and ensure your units operate at peak performance.
If you’re ready to improve the reliability and lifespan of your fleet, GenTex can help.
Contact us today to schedule inspections or learn more about our testing services through our website https://www.gentex.ca/unit-testing-inspections-repairs.